Junk in Our Trunk, Part 2

Mar 22, 2011 update to the BMW 2002tii project car

After cutting off the tail and trunk floor of our BMW 2002tii, we spent some time cleaning up the surrounding metal and preparing it to accept new pieces. We tack welded the trunk on first, then the tail panel. We had to straighten both panels as well as the quarter panels to make sure everything lined up well.

Now that each panel is loosely attached, we need to go back and more thoroughly stitch weld the panels together. That’s a project for another day.

We were a little bummed earlier this week. Our old Daytona MIG 140 gave up the ghost after 20 years of service, and we had a hard time tracking down replacement parts. So, we got a new MIG 135 from Eastwood to take its place. It was ready to go right out of the box, and it’s obviously a better welder—it really allows us to lay down a nice bead, even in less-than-optimal conditions. This should really speed up the restoration process and make the end result even better.


All 1972 BMW 2002tii updates

Newest Critter

Work Begins

Better Seen Than Sorry

Fred Flintstone's Ride

2002 Weighs 2200?

Parts Is Parts

Getting Our Hands Dirty

Flares, RBs and Vreds

Surgery Starts

Face. Off.

Engine Out

Getting Down to Business

Rocker Panel Replacement

Junk in Our Trunk, Part 1

Junk in Our Trunk, Part 2

Rocker On

Fender Mender

More 2002tii Metalwork

Rust Prevention for Our 2002

The Nose Knows

Fenders, Sanding and More

Sanding and More Sanding

Putting on the Primer

Smooth Moves

More 2002tii Bodywork

Block Sanding Our Box

Little Bumpers, Big Work

BMW 2002 Off to Paint Jail

Straightening Up Our 2002

Engine at the Machine Shop

Paint Jail: Out of Solitary and Into Gen Pop

Blocking Out Our Box, Part Deux

Blocking Out Our Box, Part Three

Paint! Finally!

A Big Revell Model

More Reassembly: 2002 Comes Together

Shiny Bits for our BMW 2002tii

Headline: 2002 Gets a Headliner

2002 Progress, Now With Lights and More

Windows To Our Soul

Interior Design

Trimming the 2002

Project 2002: Wrapping Up the Trim

Big Wheels for Big Fun

Project 2002: Brakes and Bottom End

Project 2002: Sorting out the wiring

Project 2002Tii: Console Ourselves

Project 2002Tii: Xmas Xtravaganza

Project 2002: Engine Assembly

Power From Below

Project 2002: Changing Wheel Color

So Close, Yet So Far

BMW Runs, Then Doesn't

Project 2002tii: Limited-Slip Differentials

Project 2002tii: Beauty Shots

Project 2002: Street Prepared Preparation

Autocrossing our Classic.

Running Into Issues—And Fixing Them.

2002 Front Suspension Surgery

Our 2002 Project is a hit at the Mitty!

Comments

Mar 26, 2011 3:43 p.m.
AndreGT6:
That is the cutest tank I've ever seen :-)
Apr 2, 2011 9:30 a.m.
72turkis_tii:
I have a similar mig welder (Hobart 135) and have had problems with burn-through in welding panels on my '72 tii at even the “lowest” settings using the thinnest wire and CO2/Ar. Can you tell me what settings, gas mixture, and wire type/size you are using to do this? Or any other “tips” (no pun intended).
Apr 4, 2011 10:49 a.m.
Per Schroeder:
The Eastwood has a rheostat for power and wire speed–power is about 1/4, wire control is about 2/5 and gas is set around “4” on the gauge. wire size is .023. Get a copper spoon or hammer a piece of copper pipe 'flat' so that you can use it to back the weld and draw heat away from the sheetmetal. Seems to help a bunch.
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